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What Is Non Woven Fabric? A Complete Guide to Materials, Properties & Bag Applications

what is non woven fabric ? Two young women shopping in a mall carrying non woven fabric bags and smiling

Driven by global plastic bans and the growing eco-friendly trend, non woven fabric is gradually replacing single-use plastics as the preferred material for shopping bags and packaging. It not only meets sustainability requirements but can also be reused multiple times, reducing long-term costs. At the same time, non woven bags offer excellent printing and customization effects, enabling brands to meet environmental demands while also strengthening promotion and brand visibility.

Table of Contents

What Is Non Woven Fabric?

Non woven fabric is a material that does not require weaving or knitting. Instead, it bonds fibers directly through processes such as meltblown, spunbond, heat-pressing, or spunlace, forming sheet-like structures similar to fabric. Unlike traditional textiles, it does not have an interwoven warp and weft structure, yet it still maintains strength, flexibility, and functionality.

Compared with paper bags, non woven bags are more durable, less prone to tearing, and can withstand repeated use. Compared with plastic bags, they align with environmental policies and are more easily accepted by consumers. And compared with cotton bags, non woven bags are lighter in weight and lower in cost, making them more advantageous for bulk purchasing and promotional campaigns.

Raw Materials of Non Woven Fabric

Polypropylene (PP) Non Woven

Polypropylene is the most widely used raw material for non woven fabric and holds the dominant market share. It is light in weight, waterproof, wear-resistant, and low in production cost, making it the preferred option for both disposable and reusable packaging. In bag applications, PP non woven fabric is commonly used for supermarket shopping bags, promotional bags, and food delivery packaging. These bags are reusable, meet environmental requirements, and support various printing methods such as screen printing and laminated color printing, which allows brands to achieve large-scale promotion and customization.

Pros and Cons of Non-Woven Bags: Polypropylene, the raw material used to make nonwoven fabric
Polypropylene

Polyester (PET) Non Woven

Polyester (PET) non woven fabric is known for its high strength and heat resistance. Compared with polypropylene, PET has a higher melting point and better dimensional stability, so it is often used in applications that require long-term use or exposure to high temperatures. It is mainly applied in industrial fields such as air filtration, water filtration, automotive interiors, and geotextiles. In bag applications, pure PET non woven fabric is not a mainstream option, but it is sometimes used in projects that focus on durability or load-bearing capacity, such as high-end reusable shopping bags or returnable packaging. These bags are stronger but also more expensive.

RPET Non Woven

RPET non woven fabric1 is made from recycled plastic bottles and has a clear environmental advantage. Its performance is close to PET, but because of its “recycled” feature, it is often chosen by brands in Europe and the U.S. to highlight sustainability. However, RPET is not the mainstream choice. Compared with PP, it has higher cost and larger minimum order requirements, so it is usually used by large brands or chain retailers with sufficient budgets and strong focus on eco-friendly marketing. In ordinary procurement, businesses still prefer the more cost-effective PP non woven bags.

PLA Non Woven

PLA is a bio-based material derived from plants such as corn and sugarcane. Its main advantage is 2, and it is often used in food packaging bags and eco-friendly event bags to emphasize a green image. However, due to its higher cost and poor heat resistance, PLA is not a mainstream choice for shopping bags and is mostly used in high-end markets or specific promotional projects.

Non woven fabrics made from different raw materials differ greatly in performance and market positioning. The table below summarizes the features of PP, PET, RPET, and PLA in terms of cost, strength, eco-friendliness, and bag applications.

MaterialCostStrengthEco-friendlinessBag Applications
PP (Polypropylene)★ LowestMediumRecyclable but not biodegradableSupermarket shopping bags, promotional bags, food delivery bags (mainstream)
PET (Polyester)★★ HigherHighRecyclableIndustrial packaging, filter fabrics, limited use in durable shopping bags
RPET (Recycled Polyester)★★~★★★ HigherHighStrong sustainability appeal (recycled)Eco-friendly shopping bags, exhibition bags, promotional bags (high MOQ)
PLA (Polylactic Acid)★★★ HighestMediumBiodegradableFood packaging bags, eco-friendly event bags (mainly high-end market)

Non woven fabric is stronger and more durable than paper bags. True

Non woven fabric has better tear resistance and can withstand heavier loads compared to paper bags, making it suitable for repeated use.

Non woven bags are single-use products just like plastic bags. False

Unlike disposable plastic bags, non woven bags are reusable and can last for dozens or even hundreds of uses if handled properly.

Types of Non Woven Fabric

Spunbond Nonwoven

Spunbond is the most common non woven process and the main material for shopping and packaging bags. It melts polymers such as polypropylene into filaments, lays them into a web, and bonds them by heat pressing. The process is efficient and low-cost. Spunbond fabric is lightweight, moderately strong, breathable, and waterproof, which makes it suitable for supermarket shopping bags, promotional bags, and food delivery bags.

PP Non-Woven Fabric Final Manufacturing Process - The last step in the production of PP non-woven fabric
Spunbond Nonwoven Machine

Meltblown Nonwoven

Meltblown fabric is known for its ultra-fine fiber structure and strong filtration performance. Its fibers are usually 1–5 microns in diameter, which allows it to effectively block bacteria, dust, and particles. It is widely used in masks, protective clothing, and air and liquid filtration materials.

SMS Nonwoven

SMS fabric is made by combining one layer of meltblown fabric between two layers of spunbond fabric. It has both the strength of spunbond and the filtration efficiency of meltblown. It is waterproof, breathable, and provides good barrier protection, making it suitable for applications such as surgical gowns, protective clothing, diapers, and sanitary pads. Because it combines light weight and functionality, SMS fabric is widely used in the medical and hygiene industries.

Spunlace Nonwoven

Spunlace fabric is produced by using high-pressure water jets to entangle fibers into a fabric. It has a soft touch, smooth surface, and does not require adhesives. It is widely used in wet wipes, cotton pads, medical dressings, and facial mask sheets. Spunlace fabric is valued for its comfort and absorbency, making it an important material in personal care and medical products.

Needle-punched Nonwoven

Needle-punched fabric is made by mechanically entangling fibers with barbed needles to form a dense material. It is strong, wear-resistant, and suitable for applications that require a thick and stable structure. Common uses include carpet backing, geotextiles, automotive interiors, and industrial fabrics, making it important in industrial and construction applications.

Heat-bonded Nonwoven

Heat-bonded fabric is produced by adding thermoplastic fibers or powdered adhesives into a fiber web and bonding the fibers together through heat and pressure. This process is efficient and produces fabric with a smooth surface, making it suitable for mass production. It is commonly used in disposable hygiene products, filtration materials, insulation, and soundproofing.

Key Properties and Advantages of Non Woven Fabric

Non woven fabric has multiple performance advantages that make it highly competitive in packaging and bag applications. It is lightweight yet strong, with good tear resistance and durability, maintaining stability even with frequent use. The material surface is also suitable for screen printing, heat transfer, and laminated color printing, making it an ideal choice for brand customization and advertising.

In terms of functionality, non woven fabric can be waterproof, dustproof, and antibacterial, while still maintaining some breathability, which makes it suitable for applications requiring both protection and comfort. It can also be treated to improve softness or absorbency, meeting the needs of medical and personal care products. Compared with traditional textiles, it does not fray or unravel, which makes it easier to use.

In terms of cost, non woven fabric has simple production processes with high efficiency, and the price is significantly lower than alternatives such as cotton fabric and paper bags. At the same time, many non woven fabrics can be produced using recycled materials or biodegradable polymers, giving them environmental potential. With its lightweight, durability, customizability, and eco-friendly potential, non woven fabric has become one of the preferred materials for shopping bags and packaging.

Non woven fabric can be customized with printing for brand promotion. True

Non woven bags allow various printing techniques such as screen printing, heat transfer, and lamination, making them excellent for advertising and promotions.

PLA non woven fabric is the cheapest option for making bags. False

PLA is a bio-based material that is biodegradable but more expensive and less heat-resistant, making it a niche choice for high-end or eco-focused projects.

Applications of Non Woven Fabric in Bags and Packaging

Non woven fabric, with its lightweight, durability, printability, and environmental potential, has shown unique advantages in various packaging fields. Among different raw materials, polypropylene (PP) holds the dominant position. It is low in cost, stable in performance, and best suited for large-scale production of shopping bags and promotional bags. From an application perspective, the following highlights the role of non woven fabric in bags and packaging.

Retail & Grocery Bags

Non woven bags are a common choice in supermarkets, convenience stores, and retail shops. They replace single-use plastic bags, provide strong load-bearing capacity, can be reused many times, and can be customized with printed store branding.

Promotional Bags (Events & Exhibitions)

Non woven bags are widely used as giveaways for advertising and trade shows. Their low cost and large printing area allow businesses to distribute them in bulk while maintaining long-term brand exposure during use.

Food & Beverage Packaging

The food and delivery industry frequently uses non woven bags. They are waterproof and oil-resistant, suitable for carrying food and beverages, and they present a more premium look compared with plastic bags, while also conveying an eco-friendly image.

Medical & Hygiene Packaging

In the medical and hygiene sectors, non woven fabric is used for disposable packaging, such as surgical gown bags and outer bags for sterilized products. They provide basic dust and bacterial protection and can support sterilization processes.

Industrial Protective Packaging

In industrial fields, non woven fabric is also used for protective packaging of large items or equipment. Its waterproof and dustproof properties help protect products during transportation and storage, commonly seen in electronics, building materials, and machinery industries.

Environmental Impact: Are Non Woven Fabrics Eco-Friendly?

Non woven bags are often considered eco-friendly alternatives to plastic bags, but their actual environmental impact depends more on material properties and usage. PP non woven bags, which dominate the market, are not biodegradable but are recyclable. If reused dozens or even hundreds of times in shopping and daily life, they can effectively offset production energy consumption and reduce single-use plastic waste.

By comparison, RPET bags emphasize “recycled materials” and present a stronger eco-friendly image, but their production cost is higher, making them more suitable for brands focusing on sustainability. PLA bags are gaining attention for being biodegradable, but due to high cost and limited performance, they are not yet widely applied.

Overall, the environmental value of non woven bags mainly lies in the number of times they are reused. As long as consumers continue to use them, they can play a positive role in reducing plastic waste and promoting sustainable packaging.

Non Woven Bags vs Other Packaging Materials

Non Woven Bags vs Paper Bags

Paper bags are biodegradable and widely accepted as an eco-friendly option. They are lightweight and suitable for packaging lighter items but can tear easily, especially when exposed to moisture. Non woven bags, in contrast, are more durable and reusable, making them a practical choice for repeated use. The decision between paper and non woven often depends on whether the priority is short-term eco appeal or long-term durability.

Non Woven Bags vs Plastic Bags

Plastic bags are inexpensive, waterproof, and extremely convenient for single-use purposes. However, they are difficult to degrade and face increasing restrictions due to environmental concerns. Non woven bags offer reusability and better alignment with sustainability trends, though they are more costly per piece compared to thin plastic bags. Businesses often choose based on whether they value lower upfront cost or a stronger eco-friendly image3.
Customizable stitched nonwoven bag
Non Woven Bags
White plastic bag displayed from a slightly top-down front angle with handles visible, suitable for packaging and customizable in size, material, style, and printing in the context of PP woven bag vs plastic bag comparison.
Plastic Bags

Spunbond is the most widely used type of non woven fabric for shopping bags. True

Spunbond non woven fabric is lightweight, cost-effective, and durable, making it the main material for retail and promotional bags.

Cotton bags are always a better choice than non woven bags. False

Cotton bags are durable and washable but require more resources to produce. Non woven bags are more affordable and practical for large-scale distribution.

Non Woven Bags vs Cotton Bags

Cotton bags are durable, washable, and considered a premium sustainable packaging option. Their higher cost makes them less suitable for large-scale giveaways but appealing for brands aiming for a high-end image. Non woven bags are more affordable while still reusable, which makes them attractive for bulk orders and promotional campaigns. Choosing between cotton and non woven depends on budget, brand positioning, and intended use.

ComparisonPaper BagsPlastic BagsCotton BagsNon Woven Bags
DurabilityLight, easily torn, not suitable for heavy itemsWaterproof, good for single-use, but thin bags tear easilyStrong and washable, long-lastingReusable, durable, can carry heavier loads
Eco-friendlinessBiodegradable, recyclableHard to degrade, environmental restrictionsSustainable, reusable, but resource-intensive to produceRecyclable, reusable, considered eco-friendly
CostLow cost, but limited reusabilityVery low cost per piece, economical for one-time useHigher cost, premium positioningModerate cost, more affordable than cotton, reusable

How to Customize Non-woven Bags?

Customizing non-woven bags is a straightforward process that mainly involves five key steps:

  1. Define the Purpose and Budget

    Decide how the bags will be used—shopping, promotions, events, or giveaways. At the same time, set a budget and quantity range, as this will influence the choice of materials and styles.

  2. Choose Bag Size and Material

    Select the right size according to the products or customer needs. Non-woven bags can be laminated for extra water resistance or non-laminated for eco-friendly appeal. GSM (fabric weight) determines thickness and durability, usually ranging from 60–100 GSM.

  3. Select Style and Handle Type

    Popular styles include flat bags, gusseted bags, drawstring bags, backpacks, wine bags, cooler bags and zipper bags. Handle options vary from non-woven handles to webbing handles, depending on strength and design preferences.

  4. Pick Colors and Printing Method

    Non-woven bags can be produced in many colors. Printing options include screen printing, heat transfer, or full-color lamination. Choose the method that best fits your brand image and budget.

  5. Add Branding and Accessories

    Incorporate your logo, slogan, or design to enhance brand visibility. Optional add-ons include zippers, buttons, or reinforced handles for extra functionality.

By following these steps, businesses can create custom non-woven bags that are practical, durable, and aligned with their brand image.

Conclusion

Non woven fabric has become one of the most important alternatives to single-use plastics in today’s packaging industry. With advantages such as durability, reusability, cost-effectiveness, and strong customization potential, it meets both environmental demands and business needs. Whether applied to retail, food service, promotions, or industrial packaging, non woven bags offer brands the opportunity to combine practicality with sustainability.

If you are considering custom non woven bags for your business, Yanxin Bag is a professional non woven bag manufacturer with over 14 years of experience. We specialize in providing custom non woven bag solutions tailored to your brand requirements, supporting different materials, structures, and printing methods.

Contact Yanxin Bag today to get a free consultation and quotation. Let us help you create high-quality, eco-friendly packaging bags that enhance your brand visibility and align with sustainable development.

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Additional Resources

1 Explore the advantages of RPET non woven fabric, especially its environmental benefits and performance compared to traditional materials.

2 Understanding biodegradability can help you make informed choices about sustainable materials and their environmental impact.

3 Discover strategies for businesses to enhance their eco-friendly image, which can attract more customers and improve brand loyalty.

FAQs for Non Woven Shopping Bags

Q1: What is non woven fabric made of?

Answer: Non woven fabric is made by bonding fibers such as polypropylene (PP), polyester (PET), recycled PET (RPET), or polylactic acid (PLA) through processes like spunbond, meltblown, or spunlace instead of weaving or knitting.

Q2: Why are non woven bags considered eco-friendly?

Answer: Non woven bags are reusable, recyclable, and reduce the need for single-use plastic bags, making them more environmentally friendly when used multiple times.

Q3: What are the main applications of non woven fabric in bags?

Answer: Non woven fabric is widely used in shopping bags, promotional bags, food delivery packaging, and eco-friendly event bags due to its durability, printability, and cost-effectiveness.

Q4: What are the advantages of polypropylene (PP) non woven fabric?

Answer: Polypropylene non woven fabric is lightweight, waterproof, affordable, and strong enough for repeated use, making it the most common material for non woven bags.

Q5: How do non woven bags compare to paper bags?

Answer: Non woven bags are more durable, reusable, and resistant to tearing, while paper bags are biodegradable but less sturdy and easily damaged by moisture.

Q6: What types of non woven fabric are commonly used?

Answer: Common types include spunbond for bags, meltblown for filtration, SMS for medical protection, spunlace for wipes, and needle-punched for industrial applications.

Q7: Can non woven bags be customized with printing?

Answer: Yes, non woven bags support screen printing, heat transfer, and laminated full-color printing, allowing businesses to enhance branding and visibility.

Q8: Are PLA non woven fabrics biodegradable?

Answer: Yes, PLA non woven fabrics are biodegradable because they are plant-based, but they are more expensive and less heat-resistant than PP or PET options.

Q9: How many times can a non woven shopping bag be reused?

Answer: A non woven shopping bag can typically be reused dozens or even hundreds of times, depending on material thickness and handling.

Q10: What industries use non woven fabric besides packaging?

Answer: Non woven fabric is also widely used in medical products, hygiene items, automotive interiors, geotextiles, and filtration materials due to its versatile properties.

Custom Bags With Easy

Order or no-order we are Always here to help you!

We will contact you within 1 working day, please pay attention to the email with the suffix “@yanxinbag.com”.

Custom Bags With Easy

Order or no-order we are Always here to help you!

We will contact you within 1 working day, please pay attention to the email with the suffix “@yanxinbag.com”.